22 / 02 / 2019 | Videos

Engine driven hydraulic power unit



Most of the machines that we make are hydraulic as this kind of systems have great power and multiple applications. We have been using our tools in the shop as the hydraulic unit that we use is electric. Therefore, in places where there is no electricity, our hydraulic unit cannot be used. For this reason, we created a petrol-powered, hydraulic unit, which is capable to move our hydraulic machines not only inside the shop but also outside of it.

Firstly, we took a petrol-powered engine from a mowing machine and used some pulleys in order to connect a hydraulic pump on the engine. Then, we made an oil tank, from which the oil is derived and taken by the pump to send it where it is needed through a controller. Thus, we placed a manual controller. 

To sum up, this construction is very useful because it can move tools that enable the user to cut and drill various materials and lift big loads to spots that are electrically inaccessible. Although, this construction is easy to be made, it is very interesting and it has great usefulness.
















 
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31 / 01 / 2019 | Videos

Making hydraulic cutter and spreader



Inspired by the fire fighters' tools, we decided to make a hydraulic cutter, which will help us to our constructions. Most of us have already used scissors of cutting metal that is moved by the strength of hands.

It is a good tool but after using it for many hours it can be painful and tiring. Thus, we took the hard jaws from a hand scissors and we adapted it to a hydraulic piston.

Initially, we made a 50mm piston. We put a metallic piece on the piston and on this piece we adjusted  blades that are connected with the jaws of the scissors. As the piston is moving the blades are functioning as levers that open and close the scissors. The scissors that we used, it can be used for cutting metals of up to 12mm thickness. We could cut thicker metals  if we used bigger scissors.

Additionally, we made two calipers, which are placed on the same piston and they open and close from 0 to 25cm. This tool has multiple uses depending on the user's imagination. For example, it can lift a machine, pull out a wooden ballet, open a door etc.

To sum up, using this tool, we found it more comfortable and handy than we primarily thought. Therefore, at the 0089 place of the make it extreme's collection of constructions is owned by this amazing tool.

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21 / 12 / 2018 | Videos

Making hydraulic puller



In many cases the people, who are occupied by making constructions, normally they have to remove pulleys from a motor or machines as well as ball bearings from axis and many other stuff. Therefore, we made our own tool for helping us in these cases. However, we tend to come across to pulleys and ball bearings in various sizes and as almost every time, the distances vary too, we decided to make a tool, which would be able to be adjusted in order to avoid using many other different tools. 

To achieve this, we used a hydraulic piston to provide us with a massive power of attraction and pressure without stressing ourselves. There are a lot of kinds of this type of tools that are hydraulic and others that provide power by using a screw. 

Initially, we started our construction by making a piston having an inner diameter of 30mm and ability to exert 3,5t in 250bar pressure. This piston can cover 15cm distance. Then, we screwed the piston on a metallic flange, on which sockets were located to enable the pieces that are caught on the pulleys and ball bearings to be inserted there. 

Also, we made enough accessories which are combined the one with the other according to each case that we come across every time.

In conclusion, we made this tool in such a way to be able to work like a small hydraulic press to put ball bearings, to bend metals and to drill various materials. We are very pleased with our tool’s performance as well as with the ergonomics of this tool with the number 0088.

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27 / 11 / 2018 | Videos

Making an extending bicycle #3


The third part of the construction 0087 has been completed in a very pleasant way as our construction was completely functional providing us with a great pleasure. At the third video of our construction, we placed a motor of 1000w and 3000rpm on our bike in order to be able to be moved electrically. 

Regarding the power supply of the motor, we used the construction made at the video 0084. Going back to that video, is demonstrated how we made a battery that can move a bicycle without using our feet for about an hour. The motor and our battery are 48v. The speed of the bike is controlled by a throttle that is located on the steering wheel. 

Our electric bike’s speed limit is 43km. The motor was attached to the back wheel with a chain which is not connected to the pedals so if the rider lets the pedals still the motor will move the bike. 

Then, we removed all the pieces of the bike and we painted it in colours of orange, red and white which are the colours that we normally paint our vehicles. We also tested our vehicle at the seafront of our town aiming to expose it to many people and to entertain them with the presence of this unusual bike. 

Finally, when the bike stands tall at its highest level is 1,85 tall and the head of the rider reaches the height of 2,80cm tall, which is a very high point compared to a normal bicycle. We are very satisfied with the great function of all the mechanisms of our bike as well as with the people’s smiles in the presence of this unusual construction!

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09 / 11 / 2018 | Videos

Making an extending bicycle #2



As we used the pieces that we had made in part one of the construction 0087, we carried on with the procedures of making this special bike. In this video, we made a metallic framework by a metallic tube. On the framework, we placed a bearing, where the steering wheel and the pedals move. Then, on the steering wheel, we set two air pistons and in extent on them, we placed the front wheel. Thus, when the air pistons widen, the front part of the bike gets higher. 

We, also placed another two air pistons at the back side of the bike. The difference is that at the back side the pistons were placed between the framework and the scissors, on which the back wheel is placed. The scissors that we made at the back side is long enough so when it opens, the back side of the bike gets high enough in order to reach the same level of the front part. 

One of the challenges while considering making this construction was to keep the same length of the chain while the big move of the scissors is made. This problem, though, was solved as the center of the scissors has the same center of spinning with the gear of the chain. In this way, the chain keeps the same length while the scissors are moving.

At the centre of the bike, we placed the bottles and the air compressor. While on the steering wheel, we placed the valves, which control the opening and the closing of the pistons. Therefore, our bike can get higher and lower. This bike is one of a kind and we created it as this project is considered as an amazing constructive challenge. We are not only happy about the outcome of our construction, but we are also amazed how well it functions generally. To sum up, this construction represents the name of our team ‘make it extreme’ in a great extent.

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